Commercial Programs
Spirit AeroSystems Spirit AeroSystems

Meeting Commercial Demand

As one of the largest independent, non-OEM commercial designers and manufacturers in the world, Spirit AeroSystems delivers fuselage, propulsion and wing systems to Airbus, Boeing and other commercial and business aircraft companies. Spirit is unique not only due to the company’s size and non-OEM status but also its industry-leading engineering capabilities, including design, analysis, testing, certification and tooling. As demand for commercial aircraft continues to increase, Spirit is meeting the challenge for both design and manufacturing.

Airbus A220
(formerly Bombardier C Series)
Since 2009, Spirit has designed and built the pylon for the Airbus A220 commercial jet (formerly Bombardier C Series). In addition to the pylon, the work package for both the CS100 and CS300 aircraft models includes systems, strut-to-wing hardware and the aft fairing package. The Belfast site is responsible for the design and manufacture of the advanced composite wings for the A220 family of aircraft including wing assembly and integration, and control surfaces. The site is also responsible for the manufacture of the Mid Fuselage. 

Airbus A320
Spirit AeroSystems builds the wing leading and trailing edge elements of all the A320 family of aircraft at the company’s plant in Prestwick, Scotland. The components for these narrow-body jets are shipped to Airbus’ three A320 assembly lines in Toulouse, France; Mobile, Alabama; and Tianjin, China. New composite technology for the spoiler developed by Spirit will appear on the A320neo in mid-2019.

Airbus A350 XWB
The Airbus A350 is a key program for Spirit. The central section panels are built in Kinston, North Carolina, then incorporated into the fuselage (Section 15) in Saint-Nazaire, France. Spirit also manufactures the A350 wing front spar and fixed leading edge.

Airbus A380
Spirit AeroSystems in Prestwick, Scotland, builds wing components (droop slats) for the A380 Superjumbo, the world’s largest passenger jet.

Boeing 737
In February 2018, Spirit AeroSystems celebrated the delivery of the 10,000th Boeing 737 shipset — fuselage, pylon, wing leading edges, thrust reverser and engine nacelle. For more than 50 years, the Boeing 737 has been built in Wichita, Kansas. Today, Spirit makes approximately 70 percent of this narrow-body aircraft for Boeing. 

Boeing 747-8
Spirit builds the forward fuselage section of the famed Boeing 747 wide-body jumbo jet, along with its nacelles, struts and wing leading edge. The aircraft is now purchased and used primarily for cargo freight.

Boeing 767
Spirit builds the forward fuselage structure and other components for the Boeing 767. While the aircraft is no longer produced for commercial fleets, it’s found success by being modified and repurposed as a cargo freighter. The 767-300F is considered a reliable workhorse for premier cargo airlines, including UPS and FedEx. The KC-46A Pegasus is the military derivative of the Boeing 767.

Boeing 777 and 777X
In late 2017, Spirit AeroSystems began production on Boeing’s next-generation widebody airliner, the 777X, featuring fuel-efficient new engines from GE and a composite folding wing. Spirit provides the forward fuselage, nacelles and struts for both the 777 and 777X.

Boeing 787
Spirit AeroSystems delivers a fully integrated fuselage structure for the Boeing 787 Dreamliner. The composite forward fuselage (Section 41) and engine pylons are built in Wichita, Kansas, and the wing fixed leading edge and wing movable leading edge are built in Tulsa, Oklahoma, and Subang, Malaysia. Spirit has been delivering these assemblies and components on the 787 since 2007. In 2016, the 500th unit was delivered to Boeing.

Rolls-Royce BR725
Spirit AeroSystems builds the nacelle package for the BR725 program and delivers a fully integrated powerplant system to Rolls-Royce. Spirit was named the 2018 Rolls-Royce Supplier of the Year for the company’s commitment to quality and delivery on the program.

Mitsubishi MRJ
Spirit designs and builds the pylon for the Mitsubishi Regional Jet (MRJ), a 70- to 90-seat-class aircraft. The contract was awarded in 2008 and represented Spirit’s entry into the regional jet market.

Bombardier Challenger 350 business jet
The Belfast site manufactures the centre fuselage. The Casablanca site assembles emergency doors.
 

Bombardier Challenger 650 business jet
The Belfast site manufactures the centre fuselage and engine nacelles.

Bombardier Global 5500 and 6500 business jets
The Belfast site manufactures the forward fuselage, engine nacelles, horizontal stabiliser and other components. The Casablanca site assembles the floors.

Bombardier Global 7500 business jet
The Belfast site manufactures the composite horizontal stabiliser which includes advanced composite skins.

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